TECHNOLOGY & CAPABILITIES

Multi-Method. Multi-Axis. Unified Software. Complete Inspection Performance.

Altair Systems integrates the full range of advanced NDT methods, multi-axis motion platforms, and unified inspection software into automated systems engineered to achieve reliable defect detection across any component geometry, material, or inspection standard.

Technology in Service of the Inspection Requirement

The NDT methods, motion platforms, and software tools available to an automated inspection system integrator are a means to an end — not an end in themselves. The question that determines every technology selection we make at Altair Systems is: what combination of methods, axes, and software architecture will most reliably detect, characterise, and document the defect population relevant to this component, to this acceptance standard, in this production environment?

This page describes the technology capabilities Altair Systems brings to that question. Every capability listed here is something we have implemented in deployed inspection systems — not a theoretical offering.

NDT METHODS

The Full Spectrum of Automated NDT

Selected and integrated specifically for each inspection application.

Phased Array Ultrasonic Testing (PAUT)
Phased Array Ultrasonic Testing (PAUT)

What It Is: Phased Array UT uses a multi-element transducer array in which individual elements are excited with controlled time delays — creating electronically steered and focuse...

Weld inspection (ASME EN ISO API codes) forging and billet inspection aerospace component volumetric inspection composite and bonded structure assessment
Time of Flight Diffraction (TOFD)
Time of Flight Diffraction (TOFD)

What It Is: TOFD is a pulse-echo ultrasonic technique that uses the diffraction of ultrasonic energy at defect tips — rather than specular reflection — to detect and size planar d...

Pressure vessel and piping weld inspection structural weld inspection defect sizing for fitness for-service assessment.
Total Focusing Method / Full Matrix Capture (TFM/FMC)
Total Focusing Method / Full Matrix Capture (TFM/FMC)

What It Is: Full Matrix Capture records the complete set of transmit-receive data from every element combination in a phased array probe. Total Focusing Method then applies a post...

Aerospace component inspection critical forging and casting inspection defect characterisation for FFS procedure qualification and PoD demonstration.
Conventional Pulse-Echo Ultrasonic Testing (UT)
Conventional Pulse-Echo Ultrasonic Testing (UT)

What It Is: Single-element focused or broad-beam transducers operating in pulse-echo mode — the established baseline of immersion and automated contact UT. Conventional UT remains...

Billet and bar stock inspection plate and structural material inspection precision component immersion scanning production-rate 100% inspection.
Through-Transmission Ultrasonic (TTU)
Through-Transmission Ultrasonic (TTU)

What It Is: A dual-transducer technique where separate transmitter and receiver transducers are positioned on opposite sides of the component — the transmitted signal amplitude is...

Aerospace composite panels bonded structures honeycomb inspection materials with high acoustic attenuation
Eddy Current Testing & Eddy Current Array (ECT / ECA)
Eddy Current Testing & Eddy Current Array (ECT / ECA)

What It Is: Eddy current testing uses electromagnetic induction to detect surface and near-surface discontinuities in electrically conductive materials — without the need for coup...

Surface crack detection in aerospace components heat exchanger tube inspection weld surface inspection multi-layer structure assessment
Fluorescent Penetrant Inspection (FPI)
Fluorescent Penetrant Inspection (FPI)

What It Is: A liquid penetrant method using fluorescent dye under UV-A illumination to reveal surface breaking discontinuities — cracks, porosity, laps, folds, and cold shuts — in...

Aerospace engine components safety-critical castings and forgings power generation turbine components surface quality inspection in MRO environments
Digital Radiography (DR / DRT)
Digital Radiography (DR / DRT)

What It Is: Digital radiographic testing uses X-ray or gamma-ray sources with digital detector arrays (DDA) or computed radiography (CR) systems to image internal component struct...

Weld inspection (pipeline pressure vessel structural) casting quality inspection assembly and component inspection where internal geometry assessment is required
MOTION PLATFORMS

The Right Motion Architecture for Every Inspection Geometry

Architecture: 2-Axis Systems (X-Y)
2-Axis Systems (X-Y)

Linear Cartesian scanning optimised for flat plates, composite panels and regular geometry component...

Architecture: 3-Axis Systems (X-Y-Z)
3-Axis Systems (X-Y-Z)

Standard configuration for immersion tank systems delivering full volumetric inspection coverage.

Architecture: 5-Axis Systems
5-Axis Systems

Dual rotary axes enabling probe normal incidence on complex curved surfaces.

Architecture: 6-Axis Robotic Systems
6-Axis Robotic Systems

Articulated robotic arms enabling inspection of complex geometry components.

SIMULATION

Validate Before You Build. Qualify Before You Deploy.

Altair Systems uses CIVA simulation software — the industry-standard NDT modelling platform — as a core part of the system engineering process. Before a system is built, the inspection performance is modelled and validated in simulation:

This simulation-first approach reduces project risk, compresses commissioning timelines, and provides the documented technical justification for inspection parameters that code-referenced qualification requires.

SOFTWARE

One Platform. The Complete Inspection Workflow.

All Altair Systems automated inspection systems are delivered with a unified inspection software platform that manages the end-to-end inspection workflow — from system calibration and scan plan execution through real time data display, evaluation, and final reporting. The same software architecture is used across all system types, ensuring that operators trained on one Altair Systems platform can work effectively across others.

Core Software Capabilities Include:
QUALITY

Systems Engineered Under a Rigorous Quality Framework

Every automated inspection system delivered by Altair Systems is designed, built, and commissioned under our ISO 9001:2015 certified quality management system. Our ISO 17025 accreditation — covering NDT inspection services — means that our understanding of measurement uncertainty, calibration traceability, and inspection performance qualification is embedded in the systems we design, not just the services we provide.

Certifications & Accreditations:
ISO 9001:2015
ISO 17025
DNV-UKAS
BizSafe Level 4
Quality TouchPoints in Every Project Include:

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