Heavy Manufacturing & Forgings

Bars, billets, rings, and complex forgings — inline and offline automated systems for 100% volumetric coverage at production speed.

Heavy Manufacturing & Forgings
Forging mills and heavy manufacturing operations present some of the highest-throughput inspection challenges in the automated NDT world. Large-volume production of billets, bars, rings, disks, and complex near-net shape forgings in steel, aluminium, titanium, and nickel alloys requires inspection systems that can achieve 100% volumetric coverage at production rates — without sacrificing the detection sensitivity required to meet material quality standards. 
Altair Systems engineers immersion UT and automated scanning systems specifically for the demands of forging and heavy manufacturing environments — combining high-speed multi-transducer acquisition, robust industrial mechanics, and intuitive production-floor software to deliver systems that operators can use effectively and quality managers can trust completely. 

What We Inspect: Round and rectangular billets and bar stock; large forgings — rings, disks, shafts, and complex near-net shapes; rolled and pressed plate; structural castings; manufactured components for oil and gas, power, and heavy equipment sectors. 

Applicable Standards: ASTM A388, A531, A577, A578; AMS 2630, 2631, 2632; EN 10228-3 and 10228-4; SEP 1921 (steel forgings); customer-specific material acceptance standards; ASTM E317, E428 (calibration and reference standards). 

NDT Methods Used: UT | PAUT | Multi-transducer Parallel Acquisition | AUT Inline Systems 

Recommended Systems: Multi-axis Immersion UT Systems | Automated Billet and Bar Inspection Systems | Production NDT Facilities

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